Job Experiences - Shutdown & Maintenance Works

  Home Job Experiences - Shutdown & Maintenance Works

Year 2000

  1. Client : ESSO Malaysia Berhad, Port Dickson
    Job Description : Contract No. PDR 20013, April 2000 Regen Exchanger, Drum and Tower Works
    Contract Value : Approx. RM 500,000
  2. Client : ESSO Malaysia Berhad, Port Dickson
    Job Description : Contract No. PDR 20014, CPF Exchangers Cleaning Work
    Contract Value : Approx. RM 500,000
  3. Client : ESSO Malaysia Berhad, Port Dickson
    Job Description : Contract No. PDR 20039, July 2000 Shutdown M & R Works
    — Blind and Deblind for Plant Shutdown
    — Open / Close, Pull / Reinstall Bundle, HPWJ Clean and Hydrotest E-1101 C/D, E1111D, E1124, E1164
    — Open / Close and Internal Clean Tower T1001A
    — Install / Remove of Temporary Stack on 6003
    Contract Value : Approx. RM 500,000
  4. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 88025744, Loading and Unloading of Alumina Supports Balls and MOL Siev for 2G-355-V2 Liquid Dryer Unit
    Contract Value : Approx. RM 500,000
  5. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 88024246, Exchanger 2E-270B
    — To Pull-Out the Tube Bundle using Bundle Puller
    — To Clean the Tube inside and Tube Outside using Hydrojet
    — To Remove any Sludge on the inside of Shell by using Medium Pressure Hydrojet
    — To Re-install the Tube Bundle and Tighten all Collar Bolts
    — To Provide Blinding for Hydrostatic Test
    Contract Value : Approx. RM 500,000
  6. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 88026705, Mechanical (Static) - Direct Out T/A for Cracker 2 T/A Blinding Requirement - Slip Blinds
    Contract Value : Approx. RM 500,000

Year 2001

  1. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80000114, TPE Turnaround - Static Equipment and Miscellaneous Works
    Contract Value : Approx. RM 500,000
  2. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80000128, To Hydro Blasting Work of Reactor Internal Wall
    Contract Value : Approx. RM 500,000
  3. Client : TITAN Polyethylene (M) Sdn. Bhd., Johor
    Job Description : Work Order No. 80000377 Opening, Cleaning & Closing of Pressure Vessels & Heat Exchanger for Equipment Internal Inspection at HDPE Plant in Tanjung Langsat
    — Vessels = 12 nos
    — Column = 2 nos
    — Heat Exchangers = 12 nos
    Contract Value : Approx. RM 500,000
  4. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80000068, 80000069 and 80000070, Static Equipment Works for Polymers 1 & 2 and Polyethylene 1
    — Equipment - TPC1, TPC2, TPE
    • Exchanger : Pull and HP Clean - 25,24,0
    • Exchanger : Open and HP Clean - 22,23,5
    • Drum : Open and Clean - 42,46,20
    • Filter : Open and Clean - 32,37,0
    • Reactor : Open and Clean - 2,2,0
    • Cyclone : Open and Clean - 2,2,0
    • Tower : Open and Clean - 12,14,0
    • Dryer : Open and Clean - 0,0,2
    • PSV : Remove and Reinstallation - 207,201,26
    — Perform Hydrotest and Leak Test where necessary
    — Provide Day Working Crew 1S 15F = 14 Days each Plant
    — Scaffolding and Insulation Work
    — Provide Blinding for Battery Limit, Individual Equipment and Flare Blinding where necessary
    Contract Value : Approx. RM 1,000,000
  5. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80000137, To Erect Scaffolding inside the Reactor to Facilitate Reactor Wall Cleaning by Hydro Blasting
    Contract Value : Approx. RM 500,000
  6. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80000376, Opening, Cleaning and Closing of Pressure Vessels and Heat Exchanger for Equipment Internal Inspection at LDPE Plant in Tanjung Langsat
    — Vessels : Opening, Cleaning and Closing (15 nos)
    — Heat Exchangers : Opening, Cleaning and Closing (11 nos)
    — Safety Relief Valves : Removal and Reinstallation from Plant Site to TPE Workshop and Return (65 nos)
    Contract Value : Approx. RM 500,000

Year 2002

  1. Client : Dialog Plant Services Sdn. Bhd., Kuala Lumpur
    Job Description : Rental of 1 unit 20,000 PSI @ 96 Liters/Min High Pressure Water Jet Machine, Model 325Z-P26 with One Pump Mechanic
    Contract Value : Approx. RM 500,000
  2. Client : Wong Heng Engineering Sdn. Bhd., Seremban
    Job Description : Purchase Order No. 10454, Rental of 1 unit Engine Driven Tube Bundle Extractor 45 t x 10 m Len x 2 m dia. at PETRONAS Fertilizer Plant in Gurun, Kedah
    Contract Value : Approx. RM 500,000
  3. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004271, 2E-270S Pull Bundle and Hydrojet Clean in TPC-2 Plant
    Contract Value : Approx. RM 500,000
  4. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004482, 2E-270B Pull Bundle and Hydrojet Clean in TPC-2 Plant
    Contract Value : Approx. RM 500,000
  5. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004117, Cleaning of E704 in HDPE Plant, Tanjung Langsat
    — Erect and Remove Scaffolding
    — Remove and Reinstall Hot Insulation
    — Install Blinds, Open all Covers, Pull Tube Bundle and HPWJ Clean Tube Bundle with 20,000 PSI Pressure
    — Reinstall Tube Bundle, Box up All Covers, Hydrotest and Remove Blinds
    — Work Duration = 4 Days
    Contract Value : Approx. RM 500,000
  6. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004135, Hydrojet Clean the Furnace Coil in TPC-2 Plant
    — Work on 2H - 110 Zone 15/16 and 2H - 115 Zone 7 / 8
    — 32 nos U-Tube 44.5/55.6 1D x 12140 Length for Each Furnace
    — All Mechanical Work done by TITAN Maintenance Team
    — Work Duration = 4 Days
    Contract Value : Approx. RM 500,000
  7. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004547, Furnace Coil for 2H-110 Zone 15 / 16 and 2H-115 Zone 7 / 8
    — Open & Box up 128 nos Thermocouple Flange for HPWJ Cleaning
    — Work Duration = 4 Days (24 hours Basis)
    Contract Value : Approx. RM 500,000
  8. Client : TITAN Group, Pasir Gudang, Johor
    Job Description : Catalyst Change Out for Reactor 2R-700 in TPC 2 Plant
    — Size of Reactor : ID 1,200 mm x Length 6,600 mm TL / TL
    — Erect and Remove Scaffolding, Work Platform and Rain Shield
    — Remove and Reinstall Hot Insulation, Install Blinds, Open and Remove Internals
    — To Unload and Load Catalyst / Alumina Ball use Vacuum Technique
    — Reinstall Blinds, Box up and Reinstall Internals
    — To Mechanical Seiving the used Catalyst / Alumina Balls
    — Work Duration = 3 Days
    Contract Value : Approx. RM 500,000
  9. Client : Teknik Janakuasa Sdn. Bhd., Pantai Remis, Perak
    Job Description : Purchase Order No. 4500006489, Outfall Handrail Replacement
    — Remove 2 Sets Existing Handrail
    — Supply, Fabricate and Install 2 Sets New Wedforge Type Aluminum Handrail
    Contract Value : Approx. RM 500,000
  10. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004432, 2R-750S Reactor - Loading New Catalyst - 60 Drums
    — Blind / Deblind and Open / Close Vessel
    — Dismantle / Reinstall Internal Parts and Perform Minor Internal Cleaning
    — Load New Catalyst into Top and Bottom Section of Vessel
    — Erect / Dismantle Rain Shelter and Loading Hopper Fill up Platform
    Contract Value : Approx. RM 500,000
  11. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004611, Cleaning and Related Mechanical / Lifting Works on Both GT 21 and 22
    — Steam Drum = 2 Units
    — Economiser = 2 Units
    — Evaporator = 2 Units
    — Superheaters (Primary) = 2 Sets
    — Superheaters (Secondary) = 2 Sets
    Contract Value : Approx. RM 500,000
  12. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80004852, Hydrojet Cleaning and Air-Blowing of 6 nos Plugged Furnace Radiant Coils of 2H-113 Zone 8
    Contract Value : Approx. RM 500,000

Year 2003

  1. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80005191, Heat Exchanger Service for E-1104 and E-1652:
    — To supply manpower, material and equipment to open channel heads, floating head, pull tube bundle and clean thoroughly both the tube & the shell sides to bare metal finish using high pressure water jet of minimum 20,000 psig pressure
    Contract Value : Approx. RM 500,000
  2. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80005989, HPWJ Cleaning:
    — STG Condenser and its Ejector Leakage and Filter
    — V-1530 at BTX Plant, Pasir Gudang
    Contract Value : Approx. RM 500,000
  3. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80005905, TPC 2E-270A Cleaning
    — Blinding and Open / Close All Covers
    — Pull and Reinstall Bundle
    — HPWJ Tube Bundle 1,500 u @ 20,000 psi
    — Hydrotest Insulation and Scaffold
    Contract Value : Approx. RM 500,000
  4. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80006290, Cleaning of E-703A in HDPE Plant, Tanjung Langsat
    Contract Value : Approx. RM 500,000
  5. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang, Johor
    Job Description : Work Order No. 80006929, Reactor R-700 Catalyst Unloading, Cleaning and Loading of The New Catalyst LD-265
    Contract Value : Approx. RM 500,000
  6. Client : SHELL MDS Bintulu, Sarawak
    Job Description : Contract No. T/GPME/4/2002/15, Rental of 2 units Bundle Puller : 28 t x 6m and 45 t x 9m
    Contract Value : Approx. RM 500,000

Year 2004

  1. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80006761, Cleaning Works of Boiler-D and E for DOSH Inspection
    Contract Value : Approx. RM 500,000
  2. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007084, Cleaning works of Tanjung Langsat Package Boiler-F
    Contract Value : Approx. RM 500,000
  3. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007086, Cleaning of 2C-5300 Inter Cooler, Snubber, Drain Separator and Air Chamber
    Contract Value : Approx. RM 500,000
  4. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007256, To Service E-201 and E-221 during TPE-3 Shutdown
    Contract Value : Approx. RM 500,000
  5. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007085, Hydrojet Cleaning of E-270S
    Contract Value : Approx. RM 500,000
  6. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007103, To Dismantle for Repair, Cleaning and Refurbish the 2PK-5500-TK-4 Air Floatation Tank
    Contract Value : Approx. RM 500,000
  7. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007185, Reactor R-700 Catalyst Unloading, Cleaning and Loading of The New Catalyst LD-265
    Contract Value : Approx. RM 500,000
  8. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007888, Unload, Sieve and Load New Catalyst of R-700 C4 Hydrogenation Reactor
    Contract Value : Approx. RM 500,000
  9. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007910, Removal of E-799 and E-791 Channel Cover, Hydrotest Shell Side, Plug, Reinstall the Channel and Deblinding
    Contract Value : Approx. RM 500,000
  10. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007876, High Pressure Hydrojetting on a Radiant Coil No 24 of TPC2 Furnace H112 Zone 6 Coil 24 and Zone 10 Coil 10
    Contract Value : Approx. RM 500,000
  11. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007304, Tank Base Parameter Protection for 2 Storage Tanks:
    — TK-5150 Unhydrogenated Pyrolysis Gasoline (17.41m)
    — TK-3300 Raw Water Tank (29.02m)
    Contract Value : Approx. RM 500,000
  12. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008283,Cleaning / Servicing of Tanjung Langsat STG Steam Gas Turbine and Related Works
    Contract Value : Approx. RM 500,000
  13. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007198, To Dismantle, Remove for Repair, Cleaning and Refurbish the 2PK-5500-TK-3 Coagulation Tank
    Contract Value : Approx. RM 500,000
  14. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80006737, Cracked Gas 2nd Stage Suction Drum V-320 / 330 Platform Checked Plate Renewal
    Contract Value : Approx. RM 500,000
  15. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008594, EPCC to Provide:
    — 3"-300# Ball Valve (with Spectacle Blind and Orifice Flange) on the Fuel Gas Supply Line to Each GT-21 & GT-22 (Total 2 Sets)
    — 3"-150# Isolation Valve and 3"-150# Tie-in Stud (c/w Gate Valve and Flange Blind) Future Tie-in of Natural Gas Supply to BTX Plant Battery Limit for H-1410
    — 2"-150# By-Pass Line Around 2FV-5402 at 2T-560
    — 8"-300# Check Valve at the Naphtha Header Line
    Contract Value : Approx. RM 500,000
  16. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008446, Removal of E-270A Channel Head due to Suspected Tube Leak, To Hydrotest on Shell Side, Plug Leaking Tube and Reinstall the Channel Cover
    Contract Value : Approx. RM 500,000
  17. Client : TITAN Polyethylene (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007712, To Extend and Enlarge the Reactor Platform (Platform No. 3) for Better Accessibility during Drilling the High Side (Bed Level) Nozzle during TPE1 Turnaround 2004
    Contract Value : Approx. RM 500,000
  18. Client : ESSO Malaysia Berhad, Port Dickson
    Job Description : Purchase Order No. 4510034118, Rental of Cabins for 2004 Turnaround
    — 1 Unit 40' Cabin (Turnaround Cabin)
    — 4 Unit 20' Cabins (Permit Cabin)
    Contract Value : Approx. RM 500,000
  19. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008587, Blinding Woks for the Removal of E-625 Channel Head and To Pneumatic N2 Test on Shell Side. To Plug Leaking Tube and Reinstall the Channel Cover Prior to Deblinding
    Contract Value : Approx. RM 500,000
  20. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007542, Additional Works for Refurbishment of 2PK-5500-TK4 Air Floatation Tank
    Contract Value : Approx. RM 500,000
  21. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008933, Cleaning Works on Cracker-2 2E-360A LP Depropanizer Reboiler and 2V-797 Decoking Pot
    Contract Value : Approx. RM 500,000
  22. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008857, Additional Works for 2C-300T New Warm-up Line
    Contract Value : Approx. RM 500,000
  23. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80007949, New Warm-up Line for 2C-300T
    Contract Value : Approx. RM 500,000
  24. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80008943, Pyrolysis Gasoline Hydrogenation Reactor R-750 Catalyst Changeout to New Catalyst
    Contract Value : Approx. RM 500,000
  25. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009337, To Repair Flange of 2E-372 and 2E-376
    Contract Value : Approx. RM 500,000
  26. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009062, Cleaning of Cracker-1 E-320 Crack Gas Second Stage Inter-Cooler and E-500 Methanol Cooler
    Contract Value : Approx. RM 500,000
  27. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009073, Cleaning of Terminal 1 and Terminal 2 Vessels and Cooler
    Contract Value : Approx. RM 500,000
  28. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009049, Internal Inspection of TK-5110C Ethylene Sphere Tank
    Contract Value : Approx. RM 500,000
  29. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009387, Internal Cleaning of TK-5110B Ethylene Sphere Tank
    Contract Value : Approx. RM 500,000
  30. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80006611, Cleaning Work for :
    — 2PK-5500 PT-4 Oil Separator 2
    — 2PK-5500 PT-2 Oil Separator 1 Oil Separator Pit (PT-2) and No 1 Oil Separator (Z-3)
    Contract Value : Approx. RM 500,000
  31. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009190, Rental of Separation Tank for Pit Cleaning
    Contract Value : Approx. RM 500,000
  32. Client : TITAN Petrochemicals (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80006624, Cleaning of No. 1 Oil Separator Pit (PT-2) and No. 1 Oil Separator (Z-3)
    Contract Value : Approx. RM 500,000
  33. Client : TITAN PP Polymers (M) Sdn. Bhd., Pasir Gudang
    Job Description : Work Order No. 80009375, Internal Inspection of TK-5120F Propylene Product Intermediate Tank (Sphere)
    Contract Value : Approx. RM 500,000

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